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determination of the work index for ball and rod mills in 1952 and modified it in 1961. The standard Bond ball mill grindability test is a closed circuit dry grinding test with a 250% circulating load. The standard procedural outline of the test is stated in (Bond) 1961. The work index for a ball mill, Wi, is then calculated from the following ...
The Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage characteristics of a material remain constant over all size ranges, the calcul ated work ...
Rod Mill Power Draft. Rod mill power is dependent on mill capacity and work index. Mill power increases with: Increasing rod charge; Increasing mill speed; Increasing mill length. Rowland and Kjos (1980) provided an expression to quantify power draw at the pinion shaft per unit mass of rods: P↓M / M↓R = 1.752 D↑0.33 (6.3 – 5.4J↓R) Φ ...
Oct 03, 2015· The Titan Bond Work Index Rod Mill is one-piece cast construction with integral wave liners of a form described by Bond. This mill is used to perform the necessary metallurgical testing to determine the grinding characteristics of ores and power requirements for operating production-size rod mills.
Bond's approach consists of determining the ore hardness characteristics, or Work Index (Wi) via standardized laboratory testwork. The full suite of Bond comminution tests provide the Ball Mill Work Index (BWi), the Rod Mill Work Index (RWi), the Crusher Work Index (CWi) and the Abrasion Index .
The work index covering grinding in tumbling mills of coarse sizes is labelled M ia. The work index covering grinding of fine particles is labelled M ib (Morrell, 2008). M ia values are provided as a standard output from a SMC Test® (Morrell, 2004a) whilst M ib values can be determined using the data generated by a conventional Bond ball mill ...
Bond Rod Mill Index Test. Measuring ore grindability in rod mills. The Bond Rod Mill Work Index is a measure of the resistance of the material to grinding in a rod mill. It can be used to determine the grinding power required for a given throughput of material under rod mill grinding conditions. It is a 'locked cycle' test conducted in closed ...
The Titan Bond Work Index Rod Mill is one-piece cast construction with integral wave liners of a form described by Bond. This mill is used to perform the necessary metallurgical testing to determine the grinding characteristics of ores and power requirements for operating production-size rod mills.
Bond Rod Mill Grindability Test. The test determines the Bond Rod Mill Work Index which is used with Bond's Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied. The test is a closed-circuit dry grindability test performed in a standard rod mill.
The heavier rods acting upon the lifters and liners result in greater wear on the mill liners. Rod mills normally carry 35 to 65% rod charge by volume. The limits on charge level are (1) keeping the feed end trunnion open so that feed will get into the mill, and (2) keeping the rod charge low so rods will not work their way into discharge ...
Bond Work Index Tables (Wi) - Free download as PDF File (.pdf), Text File (.txt) or view presentation slides online. Here there are given tables from various sources for the Bond work index values of mining materials (ores, industrial minerals and rocks). These work indexes can be used for the determination of tumbling mills (rod, ball mills) power.
Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on profitability. Mill operators have long used operating work indices to evaluate grinding circuit
Rod Mill Ball Mill Closed circuit crushing to 16 mm Open circuit 8' dia. rod mill to 1 mm Closed circuit 8' dia. ball mill to P80 um The ore Test Work Index = Circuit Operating Work Index 9 The Standard Bond Circuit Coarse Ore Bins Fine Ore Bins Screen Crushing Screen Classification Rod Mill Ball Mill THIS IS THE REFERENCE BASIS FOR ALL ...
using Bond rod mill work index (RMWI), and Bond ball mill work index (BMWI). However, the author has developed a relationship between the Bond third theory SE values and the AG/SAG SE values to enable the additional power required for AG/SAG milling to be determined.
Generally, Bond work index is a common method for selecting comminution equipment as well as estimation of grinding efficiency and calculating required power. In the current research, a simple, fast and accurate procedure is introduced to find the
that is used has come from a Bond ball mill work index test that has generated a similar value to that input to the "Tumbling mill circuit product P80- final grind" field. If this is not the case the resultant specific energy prediction accurate might be compromised.
The mill product can either be finished size ready for processing, or an intermediate size ready for final grinding in a rod mill, ball mill or pebble mill. AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill.
Bond Work Index Tests. Grinding Solutions offers a range of Bond Work Index Testing from crushability and abrasion to ball and rod mills. For more information on the tests please see below: Bond Low Energy Impact Test. The Bond Low-Energy Impact test can be used to determine the Crusher Work index (CWi), also known as the Impact Work Index.
A quick method for the Bond work index approximate value determination, which is based on the first order grinding kinetics, is presented in this paper. ... It provides the Bond Ball Mill Work ...
Determining the Bond work indexes of a sample involves tests using laboratory scale grinding circuits. A unit weight is determined by achieving maximum packing of the prepared ore sample; the unit weight is then fed into the circuit, with undersized product being replaced by .
The Bond work index is not solely a material constant but is influenced by the grinding conditions. For example, the finer the grind size desired, the higher is the kWh/t required to grind to that size. Magdalinovic [38] measured the Bond work index of three ore types using different test screen sizes. He produced a correlation between the mass of test screen undersize per revolution, G, and ...
Bond Rod Index Mill, 12" x 24" consisting of a one (1) piece cast shell complete with integral wave, 1 Hp 3/60/220 volt motor/gear reducer drive, support frame which allows the mill to tilt +/- 5 degrees during operation and 45 degrees for discharge (manual operation), receiving pan, rod charge and control panel complete with digital revolution counter, start/stop buttons and emergency ...
The specification for the apparatus to determining a "Bond" rod mill work index is first described in Bond & Maxton (1943). It states that the apparatus is a tumbling rod mill to be operated in a locked cycle test at a fixed circulating load.
The Bond ball mill work index test is thought to be additive because of its units of energy; nevertheless, experimental blending results show a non-additive behavior. [18] The SPI(R) value is known not to be an additive parameter, however errors introduced by block kriging are not thought to be significant .
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